High-Quality Rubber MaterialsRubber materials are widely used in industry, construction, automobiles, electrical, and other fields because of their unique elasticity, which can achieve sealing, wear resistance, shock absorption, anti-corrosion, high-temperature resistance, earthquake resistance, and other properties. At the same time, the differences in the molecular configurations of various types of rubber determine their different properties. Therefore, they have greater flexibility in selection and can meet the key needs of different customers in different industries.
Selecting the Ideal Rubber Material for Custom Molded Rubber Parts & ProductsThe success of a rubber component frequently hinges on the selection of its building materials. Which is the best rubber material for your sealing strip, weather stripping, assembly, or component? Let ZYXrubber address that question!
At ZYXrubber, a custom high-quality rubber part manufacturer, we specialize in crafting a wide range of rubber products and possess expertise in processing various thermoset elastomers. With a dedicated development lab and chemist engineer, we possess the capability to tailor rubber compounds to meet your specific physical requirements. We produce extrusions, molded, injection molded parts, die-cut parts, metal-to-rubber bonding, mitered corners, sheets, gaskets, and seals of natural and synthetic rubber (elastomers). We also have professional rubber experts and can provide services including design support, material selection, specification, prototyping, and full-scale production.
Rubber material propertiesWe offer an extensive range of rubber materials to cater to various needs, including organic rubber, synthetic rubber, EPDM, fluoro silicone, SBR, butyl, natural rubber, neoprene, nitrile, FKM, Viton®, fluoro rubber, and silicone,10 to 90 durometer range. The information provided below aims to provide our customers with a comprehensive understanding of the characteristics and properties of different rubbers. It is designed to aid in the selection of the most suitable rubber material for specific usage conditions.
Ethylene Propylene Diene Monomer Rubber(EPDM Rubber)EPDM (Ethylene Propylene Diene Monomer) is a synthetic rubber material used in a variety of applications. This EPDM rubber has excellent weather resistance, aging resistance, and chemical resistance and is especially suitable for rubber extrusion profiles. EPDM is not suitable for applications where it will come into contact with petroleum-based oils and fuels, as it can swell and degrade when exposed to them. It is widely used in automobiles, construction, wires and cables, plumbing pipes, and other fields, such as automotive seals, EPDM tubing, EPDM hoses, EPDM washers, EPDM O-rings, and EPDM seal strips.
Properties:
- High-quality materials, sturdy and durable
- Good anti-aging performance, pressure resistance, and long service life.
- Flame retardant, insulating, high strength, high elasticity, compression resistance
Neoprene Rubber
Neoprene rubber, CR, is a synthetic rubber also known as polychloroprene. It is a type of elastomer produced by polymerizing chloroprene. Neoprene is highly resistant to a variety of environmental factors, including ozone, sunlight, and oxidation. It's also known for its ability to resist oils, oxidation, ozone, and flame. Neoprene exhibits good chemical stability and remains flexible over a wide temperature range, making it suitable for a variety of applications and can be used as wire sheathing, hoses, heat-resistant conveyor belts, etc.
Properties:
- Oil resistant
- Flame resistant
- Acid and alkali-resistant
Nitrile RubberNitrile rubber, NBR, also known as Buna-N, is a kind of synthetic rubber, also known as NBR rubber (nitrile butadiene rubber). It has excellent oil resistance, high wear resistance, good heat resistance, and strong adhesion. Its disadvantages are poor low-temperature resistance, poor ozone resistance, poor insulation performance, and slightly lower elasticity. Mainly used in the manufacture of oil-resistant rubber products. Nitrile rubber is better than neoprene in terms of oil and solvent resistance but is not recommended for applications facing harsh weather conditions. Widely used in manufacturing seals, automotive, and aerospace fields, such as gaskets, seals, O-rings, hoses, fuel-pump diaphragms, aircraft hoses, and other components.
Properties:
- Good oil resistance and high wear resistance
- Airtightness
- Resistant to low-temperature difference
Natural Rubber
Natural rubber, NR is a versatile and important material that is derived from the latex sap of rubber trees, scientifically known as Hevea brasiliensis. Natural rubber is known for its exceptional elasticity and flexibility. It can stretch several times its original length and return to its original shape when released. With good tackiness and adhesion, wear resistance, and tensile strength. It is susceptible to damage from ozone, potent acids, as well as fats, oils, greases, and hydrocarbons. Natural rubber is used in a wide range of products, including tires, shock mounts, isolators, belts, hoses, conveyor belts, and various industrial products.
Properties:
- Excellent elasticity
- High strength
- Excellent overall performance
- Wide range of applications
Butyl RubberButyl rubber, also known as isobutylene-isoprene rubber (IIR), is a synthetic rubber that is produced by copolymerizing isobutylene with a small amount of isoprene. The most notable properties of butyl rubber are outstanding impermeability to gases, excellent oxidation and ozone resistance, and high damping properties. It has relatively low resilience and tends to have poor resistance to petroleum-based oils and fuels. Additionally, it's more expensive than other types of synthetic rubber. Common uses of butyl rubber are the inner liner of tubeless tires, Seals, and Gaskets, Automotive Hoses and Belts, and shock and vibration products.
Properties:
- Impermeability to Gases
- Low Gas Permeability
- Vibration Dampening
FluoroelastomerFluoroelastomer is a high-performance elastic material, commonly referred to as fluorocarbon rubber, also known as FKM or FPM. Its excellent properties include high-temperature resistance, chemical corrosion resistance, aging resistance, oil resistance, and other characteristics. It has been widely used in aerospace, aviation, automobiles, petroleum and household appliances, and other fields. It is an irreplaceable key material in the cutting-edge national defense industry. Fluoroelastomers find common applications in creating seals, gaskets, O-rings, tubing, pipe connections, diaphragms, and valves, providing reliable sealing and robustness even in demanding environments.
Properties:
- Good oil resistance
- High-temperature resistance
- Acid and alkali-resistant
- Resistant to many chemicals
Styrene Butadiene RubberStyrene-butadiene rubber, SBR, is a type of synthetic rubber that is commonly used in various applications due to its excellent abrasion resistance, good aging stability, and low cost. It is a copolymer of styrene and butadiene, which are two different monomers. SBR is a major component in the production of tires, particularly for cars and trucks. It provides the necessary properties for treads and sidewalls. Besides the tire industry, it has been widely used in automotive components, Industrial Belts and Conveyor Belts, Seals and Gaskets, Hoses, Molded, and Extruded Products.
Properties:
- Good Abrasion Resistance
- Good Toughness
- Aging Stability
- Water Resistance
- Withstand moderate temperatures
Silicone RubberSilicone rubber is a type of synthetic rubber. also called silicone. Silica gel has excellent physical properties, such as excellent heat resistance, cold resistance, aging resistance, chemical inertness, biological inertness, etc., and is widely used in many different fields, including Automotive, Kitchenware, Electronics, Medical Devices, and Aerospace Applications. It is known for its excellent stability across a wide range of temperatures, as well as its resistance to moisture, UV rays, and chemicals. We can produce silicone rubber products in different shapes, thicknesses, colors, and specifications to meet customer requirements.
Properties:
- Environmentally friendly, safe, good insulation
- High and low-temperature resistance, UV resistance;
- Soft and comfortable, various colors
Thermoplastic Elastomers (TPE) Thermoplastic elastomers (TPEs) are a type of polymers that combine the characteristics of thermoplastics and elastomers. They possess both the processability of thermoplastics and the flexibility and resilience of elastomers. The key characteristics of TPE include their ability to withstand flames and their resistance to aliphatic and aromatic hydrocarbon solvents, as well as to oil and gasoline. TPEs can be formulated to have a wide range of hardness, from very soft and rubbery to quite hard. It is widely used in automotive, consumer goods, medical, construction, and other industries. It's worth noting that within the category of TPEs, there are several subtypes like TPU (thermoplastic polyurethane), TPS (styrene block copolymers), TPO (thermoplastic polyolefin), and others, each with slightly different properties and applications.
Properties:
- Good Flame Retardant
- Flexibility and Resilience
- Wide Range of Hardness
- Chemical Resistance
Engineering plastics are a special category of plastics known for their excellent mechanical properties, heat resistance, chemical resistance, and other specialized characteristics. They are commonly used in industries where high-performance materials are required, such as automotive components, electronic devices, and medical instruments. They are designed to meet demanding engineering requirements.
Plastic is a synthetic polymer organic material, usually refined from fossil fuels such as oil and natural gas. Plastics can be made into various shapes and sizes in a liquid or semi-solid state during processing, and have the advantages of being light, strong, corrosion-resistant, and easy to process. Therefore, they are widely used in the manufacture of various daily necessities, industrial products, and building materials. is widely used.
Here are some of the commonly used engineering plastics and their characteristics:
Polycarbonate (PC):
Properties: PC is known for its high impact resistance, transparency (optical clarity), and excellent dimensional stability. It can withstand high temperatures and has good electrical insulation properties.
Applications: It's used in automotive components, optical lenses, electrical components, medical devices, and consumer electronics.
Polyamide 66 (PA66 or Nylon 66):
Properties: PA66 offers high strength, toughness, and excellent wear resistance. It also has good chemical resistance and can withstand high temperatures.
Applications: Commonly used in automotive parts, electrical connectors, industrial machinery components, and consumer goods.
Polybutylene Terephthalate (PBT):
Properties: PBT exhibits good dimensional stability, low moisture absorption, and high dielectric strength. It also has good chemical resistance and can maintain its properties over a wide range of temperatures.
Applications: Used in electrical connectors, automotive components, and household appliances.
Polyether Ether Ketone (PEEK):
Properties: PEEK is known for its outstanding mechanical properties, high chemical resistance, and excellent thermal stability. It can operate at high temperatures and maintain its properties under harsh conditions.
Applications: Widely used in aerospace, automotive, medical implants, electronics, and oil and gas industries.
Polyoxymethylene (POM or Acetal):
Properties: POM is characterized by high stiffness, excellent dimensional stability, and good wear resistance. It also has low friction properties.
Applications: Used in gears, bearings, automotive interior components, and plumbing fittings.
The choice of the best rubber material depends on various factors: application requirements, environmental conditions, durability and Longevity, and project budget. Consult with ZYXrubber, a rubber material expert or supplier to determine the most suitable material for your needs.